In the intricate web of industrial processes, ensuring leak-free and efficient operations is paramount. Heat exchangers, auto claves, columns, flute stacks, boilers, and various other equipment stand as critical components in numerous industries.
The type of media being dealt with, the size and construction of the joint components/flanges as well as their condition, the amount of load required to create an effective seal, the existence of excessive vibration or drastic changes in the surrounding enviroment’s operating conditions including any excess like superheated steam, peak temperatures, pressure, and system placement must all be considered when selecting the appropriate gasket for use to ensure a robust seal for the equipment.
IGP Engineers manufactures all kinds of equipment gaskets, each one carefully tailored to the specific equipment’s situation and metrics as outlined above. The main categories of equipment gaskets that IGP deals with are,
The type of media being dealt with, the size and construction of the joint components/flanges as well as their condition, the amount of load required to create an effective seal, the existence of excessive vibration or drastic changes in the surrounding enviroment’s operating conditions including any excess like superheated steam, peak temperatures, pressure, and system placement must all be considered when selecting the appropriate gasket for use to ensure a robust seal for the equipment.
IGP Engineers manufactures all kinds of equipment gaskets, each one carefully tailored to the specific equipment’s situation and metrics as outlined above. The main categories of equipment gaskets that IGP deals with are,
- Heat Exchanger Gaskets - Metal Jacketed Gaskets, and Corrugated Metal Gaskets
- Kammprofile Gaskets
- Spiral Wound Gaskets including non-asbestos gaskets
Heat Exchanger Gaskets
Heat exchanger gaskets are sealing components used in heat exchangers to prevent fluid leaks between the different sections of the equipment. They are critical for maintaining the efficiency of the heat transfer process by ensuring that the fluids (like water, oil, or refrigerants) do not mix and that heat is transferred effectively between them.
These gaskets can be made from various materials, including rubber, silicone, PTFE, or metal, depending on the operating conditions, such as temperature and pressure, as well as the type of fluids involved.
These gaskets can be made from various materials, including rubber, silicone, PTFE, or metal, depending on the operating conditions, such as temperature and pressure, as well as the type of fluids involved.
Proper selection and installation of gaskets are essential for the reliable operation of heat exchangers, as leaks can lead to reduced efficiency, contamination, and potential damage to the system.
IGP’s Efficient Equipment Gaskets: The Reliable Solution for Industrial Sealing Needs
Heat Exchanger Gasket for versatility – Metal Jacketed Gasket
The role of Metal Jacketed Gaskets, meticulously designed as Heat Exchanger Gaskets, emerges as pivotal in preserving the integrity and performance of these industrial workhorses. They consist of a soft, compressible core material—often made from non-asbestos fillers or graphite—encased in a metal jacket, typically made from materials like stainless steel or carbon steel.
They are called "metal jacketed gaskets" because of their construction, which features a soft, compressible core material that is encased or "jacketed" in a metal layer. This metal jacket provides structural support and enhances durability, protecting the core from mechanical stress, temperature fluctuations, and chemical exposure. The combination of the soft core and the rigid metal jacket allows the gasket to effectively seal even under challenging conditions, making them suitable for high-pressure and high-temperature applications. IGP can also manufacture open-edged double jacketed metal gaskets – in this case, the core is covered by a two-piece metal jacket all over except for the outer edge.
Metal Jacketed Gaskets have earned their place as versatile sealing solutions, primarily tailored for smooth flange applications. Their utility extends to a plethora of critical services, making them indispensable for industries relying on the efficiency and dependability of their equipment. Heat exchangers, autoclaves, columns, flue stacks, boilers, gas mains, valve bonnets, pumps, and similar services have greatly benefited from these robust gaskets.
The adaptability of Metal Jacketed Gaskets is further accentuated by the choice of cladding metals, which includes Soft Iron, Low Carbon Steel, Monel, Aluminium, Copper, Brass, Cupronickel (in compositions like 90%/10% and 70%/30%), Inconel 600, 800, and various grades of Stainless Steel. The array of filler materials used in these gaskets comprises Asbestos mill board, CAF, Non-asbestos, PTFE, and Grafoil.
Metal Jacketed Gaskets have earned their place as versatile sealing solutions, primarily tailored for smooth flange applications. Their utility extends to a plethora of critical services, making them indispensable for industries relying on the efficiency and dependability of their equipment. Heat exchangers, autoclaves, columns, flue stacks, boilers, gas mains, valve bonnets, pumps, and similar services have greatly benefited from these robust gaskets.
The adaptability of Metal Jacketed Gaskets is further accentuated by the choice of cladding metals, which includes Soft Iron, Low Carbon Steel, Monel, Aluminium, Copper, Brass, Cupronickel (in compositions like 90%/10% and 70%/30%), Inconel 600, 800, and various grades of Stainless Steel. The array of filler materials used in these gaskets comprises Asbestos mill board, CAF, Non-asbestos, PTFE, and Grafoil.
Heat Exchanger Gasket for – Corrugated Metal Gasket
Corrugated metal gaskets are a type of sealing component that features a wavy or ridged surface, which enhances their sealing capability in high-pressure and high-temperature environments which are typically the case for heat exchangers. These gaskets are typically made from metal, such as stainless steel or carbon steel, and are designed to provide a robust seal between flanged joints in various industrial applications.
These gaskets get their name because of their distinctive wavy or ridged surface pattern, known as corrugation. This design feature increases the gasket's surface area, improving its sealing capability by allowing it to better conform to flange irregularities and provide a tighter seal. The term emphasizes both the material (metal) and the structural design (corrugated) that contribute to the gasket's effectiveness in high-pressure and high-temperature applications.
In some cases, corrugated metal gaskets can be reused if they are not damaged during removal, which can be cost-effective.
In some cases, corrugated metal gaskets can be reused if they are not damaged during removal, which can be cost-effective.
